AiryPack is a proprietary product design concept and manufacturing process that offers many advantages over conventional stiff paper products, especially in terms of environmental friendliness.

An AiryPack product contains less material than traditional designs. We have replaced the conventional grey board core with a stiff non-solid (hollow) material, and our design modifications allow the product to use little or no glue to secure the (printed) surface material to the stiff core. As a result, the product is much lighter than their conventional counterparts and is therefore more eco-friendly as it requires less energy to transport the raw material and the finished product.

Apart from environmental benefits, the design concept also brings more practical benefits too.

1) Simple and easy pockets A simple slit in the outer material will grant access to the space between the outer and core material, allowing a card, brochure, or even a CD to be (partially) slipped into the product without the hassle of constructing a pocket for slip-in, reducing cost and complexity of production.

2) Packaging shipped flat With a glueless design, it is possible to ship the pre-cut core and outer materials flat, reducing amount of space necessary to store the box. This gives customers the option to construct the boxes as they are needed as no equipment or other materials (e.g. glue) are necessary to complete assembly.

3) Reusable core An added benefit of shipping flat/glueless is that any unused boxes do not need to be fully disposed of. It is a simple matter of printing/preparing a new outer sheet to wrap the inner core so the core is not wasted.